At Nemera’s large-scale production site in Neuenburg am Rhein, accuracy is more than a technical requirement – it is a safeguard for patients. The plant manufactures over one billion medical dispensers and inhalers each year, supplying healthcare providers in more than 50 countries. Each device must deliver a precisely defined dose of medication. To meet this responsibility, Nemera relies on Mitutoyo measurement technology to verify dimensional accuracy at every stage of production.
Mitutoyo as long-term partner in metrology
The cooperation between Nemera and Mitutoyo stretches back over three decades. Today, the metrology department in Neuenburg operates 24 coordinate measuring machines (CMMs) and eight optical systems, complemented by the contour measuring device “Contracer CV2100” – all supplied by Mitutoyo. In addition, a network of decentralised quality control stations with around 50 employees ensures that every part is checked under strict industry standards.
Group Manager Metrology Sven Kister emphasises the value of continuity: “Our collaboration with Mitutoyo has always been reliable and straightforward. Whenever we encounter complex challenges, we can count on immediate support from Mitutoyo’s experts.”
New capabilities with computed tomography
A recent milestone was the installation of a high-resolution computed tomography (CT) system from RX Solutions, a Mitutoyo partner. The device “Easytom S” enables 3D measurement of micro-injection moulded components and reveals material inhomogeneities or cavities that are otherwise difficult to detect. Previously, Nemera outsourced these tasks, but in-house CT analysis now saves both time and cost.
Despite initial reservations about adopting technology from a relatively new market player, the partnership with Mitutoyo reassured Nemera’s decision-makers. According to Kister, the “Easytom S” is already paying off, reducing turnaround times and delivering measurable returns within a few years.
Fixtures and software: vertical integration with Mitutoyo
Nemera also manufactures many of its 3,400 fixtures and clamping tools internally. Here too, Mitutoyo contributes expertise through its subsidiary KOMEG in Völklingen, which supplies customised solutions. For data management and process integration, Nemera uses Mitutoyo software such as “MCOSMOS”, “QV-PAK” and “MeasurLink”, all linked directly to the company’s SAP system – even with older measuring machines.
Towards global harmonisation
Nemera’s strategic goal is to harmonise metrology across all six of its international production sites. Working together with Mitutoyo, the company is developing group-wide standards that align with EN ISO 13485 requirements for medical devices. This step will help ensure consistent quality levels worldwide.
Building the future of medical devices with Mitutoyo
In addition to contract manufacturing, Nemera is preparing to expand into its own proprietary product lines, starting with a pen for parenteral medication. For this, an entirely new metrology department is planned in Neuenburg – once again in partnership with Mitutoyo.
Alongside sophisticated CMMs and CT systems, Nemera also uses Mitutoyo dial gauges, callipers, laser devices and training programs such as “AUKOM” certification for its employees. As Kister concludes: “The strength of our partnership with Mitutoyo lies not only in the technology, but also in the personal support and expertise that help us advance every day.”
