Condition monitoring of drives is becoming increasingly important in industrial applications. With “Drivetrain Analyzer Onsite,” Siemens is introducing a new on-premises solution that analyzes drive data entirely locally. With this solution, the company specifically addresses requirements for data sovereignty, low latency, and isolated network structures. The first feature to be introduced is “DTA Onsite - Monitoring.” The solution enables continuous analysis of mechanical and electrical components in the drivetrain and uses locally executed AI methods for pattern recognition and anomaly detection.
Condition-based monitoring of drives with local data processing
At the heart of the solution is the complete processing of data within the customer’s own infrastructure. Sensor data is collected, preprocessed, and analyzed locally without requiring a cloud connection. The data used includes vibration data, analog measurement values, and so-called fingerprint information. These are captured via various modules such as “CM VIB,” “CM FPP,” and “CM IOT” and evaluated using time-synchronized methods. The integrated Industrial AI detects deviations from normal operating behavior and provides indications of wear or mechanical changes in the drivetrain.
Monitoring function for industrial applications & integration into existing system landscapes
The monitoring function provides continuous condition monitoring and displays the results via a browser-based user interface. Users gain access to plant overviews, KPI trends, and detailed diagnostic information. The combination of high-resolution sensor data and local analysis enables reliable mapping of dynamic operating conditions. This is particularly relevant for applications with variable load and speed profiles.
The solution runs on industrial PCs and is based on a containerized software architecture. Open interfaces such as MQTT, gRPC, and OPC UA enable integration into existing systems such as Scada environments, edge platforms, or maintenance software. Data from sensors and automation systems is consolidated locally and visualized via a unified monitoring interface. This allows the condition monitoring of drives to be integrated into existing digital infrastructures.
Complement to cloud-based analytics solutions
With “Drivetrain Analyzer Onsite,” Siemens is expanding its existing portfolio with a local analytics solution. While the cloud-based version is primarily used for cross-system analyses and fleet-wide assessments, the onsite version is designed for applications with heightened requirements for data sovereignty and system separation. Both approaches follow a modular concept but differ in terms of operating model and integration environment. The new solution is part of the Siemens Xcelerator portfolio.
Applications of condition monitoring for drives
The solution is suitable for a wide range of industrial applications. These include production machines such as extruders, packaging, or textile machines, where changes must be detected early. Condition monitoring can also be used in infrastructure applications such as pump stations, compressors, or conveyor systems. Furthermore, motion control applications with dynamic motion profiles benefit from detailed analysis of operating conditions. You can find Siemens at the 2026 Hannover Messe in Hall 27 at Booth A48.
